COMPONENTS OF GAS CHLORINATION

Chlorine Gas Cylinder: Holds chlorine in a compressed gas form.

Chlorinator: Controls how much chlorine gas is released.

Injector: Mixes chlorine gas into water using a suction (Venturi) method.

Control Panel: Checks and adjusts chlorine levels in the system.

Safety Equipment: Includes gas masks, alarms, and emergency shut-off systems.

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WORKING PRINCIPLE

Gas Storage: Chlorine is stored in cylinders under pressure.

A metering device controls the release of gas to ensure a steady, safe flow rate.

Vacuum or Pressure Application: Depending on the type of system, either vacuum pressure or direct pressure moves the chlorine gas from the cylinder to the chlorinator.

Mixing with Water: Chlorine gas is then introduced to the water using an injector, ensuring even distribution in the water stream.

Contact Time: The chlorinated water is allowed to rest in a chlorine contact tank for a period, allowing the chlorine to fully react with the water, ensuring disinfection.

Distribution: Once treated, the water is safe for use and distribution.

TONNER-MOUNTED CHLORINATORS

Tonner-mounted chlorinators are designed to be directly attached to large chlorine gas containers, typically 1-ton (907 kg) cylinders, often referred to as β€œtonners.”

Configuration: These chlorinators are mounted directly on the tonner using specialized brackets or clamps. The tonner itself acts as the central storage for chlorine gas, with the chlorinator unit regulating the gas release.

Application: Tonner-mounted chlorinators are ideal for large-scale water treatment applications, such as municipal plants, where high chlorine dosages are required.

Advantages:

  • Direct Access to Chlorine: Provides a steady, high-volume supply of chlorine gas, minimizing interruptions.
  • Reduced Handling Risks: Directly mounting the chlorinator on the tonner reduces the need for additional piping and connections, lowering the risk of leaks.

Cost-Effective for Large Operations: Eliminates the need for smaller cylinders or frequent cylinder replacements.

WALL-MOUNTED CHLORINATORS

Wall-mounted chlorinators are compact, versatile systems that are mounted on walls near the point of application. They are typically connected to smaller chlorine gas cylinders.

Configuration: These chlorinators are securely attached to a wall, with pipes connecting the unit to one or more chlorine gas cylinders placed nearby. The wall-mounted setup is designed for easy monitoring and maintenance access.

Application: Wall-mounted chlorinators are often used in medium-sized facilities, such as smaller municipal water treatment plants, industrial sites, and large swimming pools.

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Advantages:

Space Efficiency: Takes up less floor space and keeps the chlorinator unit off the ground, making it easier to access and maintain.

Flexibility: Can be easily installed in confined spaces and modified to connect with different PaSTHa ORNIATOR; PRECI chlorine gas sources.

Safety: Being elevated on a wall keeps it away from the ground and potential hazards, such as water pooling or accidental impact.

Floor-Mounted Chlorinators

FLOOR-MOUNTED CHLORINATORS

Floor-mounted chlorinators are freestanding units that are placed directly on the floor. They are often used when wall-mounting or tonner-mounting is not feasible or practical.

Configuration: These systems are mounted on sturdy bases and can be connected to one or multiple chlorine cylinders or tonners depending on the facility’s needs. Application: Floor-mounted chlorinators are used in a variety of settings, including municipal water plants, industrial facilities, and agricultural applications where flexibility in placement is needed.

Advantages:

Flexible Placement: Can be placed almost anywhere on the floor making it adaptable to different space layouts.

Scalability: Can be connected to larger or smaller chlorine gas containers, allowing for customizable chlorination capacity.

CYLINDER-MOUNTED CHLORINATORS

Cylinder-mounted chlorinators are similar to tonner-mounted types but are designed for smaller chlorine cylinders, typically the 68 kg variety. They are mounted directly on the cylinder valve for easy access to the chlorine gas.

Configuration: The chlorinator is mounted directly on the smaller cylinder, making it compact and easy to transport or replace.

Application: Commonly used in smaller water treatment facilities, such as schools, apartment complexes, and hotels.

Advantages:

Compact Design: Ideal for small-scale chlorination needs where space and capacity are limited.

Ease of Use: Quick to set up and replace, making it suitable for locations with lower chlorine demand.

Cylinder-Mounted Chlorinators

Water Treatment Capacity

Gas Chlorinator Capacity (kg/hr) Water Treatment Capacity (in million litres/day) Application
0.1 kg/hr Up to 1 MLD Small swimming pools, residential or small community systems
0.5 kg/hr Up to 5 MLD Small towns, rural water supplies, large swimming pools
1 kg/hr Up to 10 MLD Medium-sized municipal plants, small industrial systems
5 kg/hr Up to 50 MLD Large municipal treatment facilities, high-demand industries
10 kg/hr Up to 100 MLD Major municipal or regional water supplies
20 kg/hr Up to 200 MLD Very large municipal or industrial applications
50 kg/hr Up to 500 MLD Large metropolitan water treatment facilities
100 kg/hr Up to 1000 MLD Major metropolitan areas, large-scale industrial plants
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